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To improve the cold startability of methanol, methanol-butane mixed fuel was experimented. Engine performance and exhaust emissions are obtained with methanol-butane mixed fuel. These characteristics are compared with those of methanol and gasoline. The mixing ratios of methanol and butane are 50:50 (M50), 80:20 (M80), and 90:10 (M90) based on the calorific value. As a result, M90 produces more power than gasoline and more or less than methanol depending on the engine speed and the excess air ratio. Brake horse power of M90 is higher than that of gasoline by 5 - 10 %, and brake specific fuel consumption is smaller than that of gasoline by 17 % to the maximum based on the calorific value. NOx emission concentrations for M90 are lower than those for gasoline and higher than those for methanol because of the effect of butane, CO emission concentrations are somewhat lower than those for methanol and gasoline.

In order to achieve lean burn engine control system, it is necessary to develop high accuracy air fuel ratio control technology including transient driving condition and lean burn limit expansion technology. This paper describes the following. 1 The characteristics of the transient response of the fuel supply are clarified when various kinds of air flow measuring methods and fuel injection methods are used. 2 To achieve stable combustion in lean mixture, fine fuel droplet mixture, whose diameter is less than 40 μm, needs to be supplied.

Unsteady laminar flame propagation confined in a closed cylindrical combustion bomb is studied by numerical computation for an axisymmetric two-dimensional laminar flame. Computation includes complete two-dimensional unsteady Navier-Stokes equations of change for a chemically reacting propane-air mixture. Implicit Continuous fluid Eulerian, Arbitrary Lagrangian Eulerian finite difference technique, simplified reaction kinetics models, and artificial flame stretching transformation and inverse transformation were adopted in the calculation. Physically realistic flame behavior can be demonstrated even with rather coarse computing cell size, simplified reaction kinetics models, and personal computer level low power computing machines.

A procedure has been developed for evaluating equivalent drive cycle emission results from raw exhaust gas emissions data obtained from an engine under test on a computer controlled Vehicle Simulator Engine Dynamometer. The emitted species data is integrated with the air intake flow rate to determine the total mass of emissions, after correcting for the reduction in exhaust gas mass due to precipitation of the moisture of combustion. This procedure eliminates the need for the Constant Volume Sample (CVS) System attached to the vehicle exhaust while undergoing simulated drive testing on a chassis dynamometer to evaluate compliance of the test vehicle with the Australian Design Rules, ADR27 and ADR37. Sources of error with the procedure are examined by comparing the fuel consumption measured using a volumetric technique during the test with that evaluated by a carbon balance procedure as given in the Australian Design Rules.

An all-ceramic swirl chamber has been developed and analyses and evaluations concerning the strength of silicon nitride ceramic (Si3N4) have been performed with a view to using it for the entire internal wall surface of the swirl chamber. The strength characteristics of Si3N4 and their effect and variation have been determined. On the basis of measurements and analyses of thermal stresses, assembling stresses, etc., investigation of the most suitable construction and assembling methods to reduce load stresses on ceramic, and various kinds of duration tests, the swirl chamber has been confirmed to have the required durability. This engine was found to comply with the 1987 U.S. diesel particulate regulation.

The sequential fuel injection, in which fuel is injected into swirl being generated for mixture stratification, was used to pursue the potential of a lean burn engine for its performance improvement. As a result, it has been found that the most effective method to increase thermal efficiency while reducing NOx emission level is to combine a high-compression compact combustion chamber located on exhaust valve side in cylinder head with DICS (Dual induction Control System). This method was used to build a high-compression lean burn concept vehicle, which was evaluated for compliance to various emission standards. Testing showed that the concept vehicle can improve fuel economy by 10.5% on the Japanese 10-mode cycle, by 8.3% on the ECE mode cycle, and by 6.3% on the U.S. EPA test mode cycle while meeting respective emission standards.

For the purpose of satisfying today's market demands, new 8 and 11 liter diesel engines, named "STORM" series, have been developed and moved into production in 1986. Based on the predecessors which have been produced since 1975, the development of the STORM series aimed high performance, low emission, long life-time and low operating costs. In order to consult customers' convenience, exchangeability of engine parts and commonality of vehicle installations with the former engines had to be maintained. This paper describes the development work of STORM engines, and the design aspects and performance characteristics of these engines.